Below are the steps for creating an offset, validation of the system, and testing a sample on an Alcotest.
Validation of System (Basic Test each Day)
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Clean Prism and U-tube
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Refractometer: Clean prism three times with ethanol, dry with towel
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Density meter: Flush U-tube with ethanol, dry
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Validate
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Refractometer: Place distilled water on prism, and enter refractometer software. Accessories->refractometer
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Check that value is 1.3330, if not zero system to distilled water.
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Density: Inject distilled water into U-tube
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Menu 123->Calibration 519->Calibration Verification->Water at 20C.
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If this fails recalibration system see manual calibration adjustment.
Testing a Sample
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Clean: Clean Prism on refractometer and U-tube on density meter using same cleaning procedures as above.
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Place product on prism and inside U-Tube. Pg. 63 Manual.
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Make sure no bubbles are in U-Tube! Use pressure if necessary.
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Select Method, and then select the Proper Method/Product from the list. Select Start.
Creating a New Product/Method and Applying Offset from Distillation for Obscured Products
STEP 1. VALIDATE AND CLEAN
- Validate system as described in SOP
- Clean density meter and refractometer
STEP 2. DETERMINE OFFSET
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Choose Rudolph factory default method AlcoTestABV AOAC.
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Load sample in density meter and refractometer
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Confirm no bubbles in U-Tube
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Measure and write down the value from AlcoholABV AOAC in Line 1 Measured Result.
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Obtain a reference result by another method and confirm the units of that result (US Proof, AOAC ABV, UK Proof, OIML ABV). Write value down in Reference Result Line 2 above
STEP 3. CREATE CUSTOM PARAMETER pg 60 manual
- Menu->Operational Parameters->Instrument Configuration->Concentrations->Custom Parameter->Add
- Choose a name for your new Parameter/Product e.g. Captain Morgan Percent Alcohol Corrected.
- Input Current Reading from Measured Result from line 1 above.
- Input Reference Reading from Reference Result line 2 above
- Select Group=Polynomial & Parameters=AlcoholABV AOAC
STEP 4. CREATE CUSTOM METHOD pg 39 manual
- Menu->Method Management->Add/Copy->Copy from an Existing Method
- Select AlcoTest ABV AOAC. Select continue
- Rename Copy AlcoTest ABV AOAC method to Product Name e.g. Captain Morgan
- Edit this new Method/Product.
- Display Parameters.
- Under Group select Custom, this is where offset parameters are stored.
- Select your new offset parameter that you created from Step 3. ( e.g. Captain Morgan Percent Alcohol Corrected)
- Add this to the last parameter on the list with arrows.
- Save and exit, load your new method and test